Calibration, adjustment and verification are different things
Calibration measures, adjustment changes the instrument, verification compares against a requirement. Mixing them up loses the as-found data for good.
The international vocabulary is precise. Calibration establishes the relationship between the instrument's indication and the reference value, with uncertainty. Adjustment is the set of operations that change the instrument so that it indicates correctly. Verification is the provision of objective evidence that the instrument meets specified requirements.
Why it matters
- A calibration certificate with no adjustment still carries the full result; the instrument may be used with corrections.
- Adjusting first and calibrating after destroys the as-found evidence about the previous interval.
- A verification ('within tolerance') is only as good as the decision rule and uncertainty behind it.
Ask for calibration data, then decide on adjustment, then re-calibrate if adjusted. Keep all three records.
Three operations, in the order they belong
| Operation | What happens | Output | Needs a decision rule? |
|---|---|---|---|
| Calibration | The instrument is compared with a reference; nothing about it changes | Corrections or errors, with uncertainty | No |
| Adjustment | The instrument is changed so it reads closer to correct | A different instrument, in effect | No |
| Verification | The calibration result is compared with a requirement | A verdict: conforms or does not | Yes |
The third column is the one that matters commercially. A calibration produces numbers you can use — apply the correction and the instrument is better than it was, with no adjustment at all. A verification produces a verdict, and a verdict is meaningless without a stated decision rule, because a measured error of 0.08 °C against a ± 0.10 °C tolerance with U = 0.05 °C can honestly be reported as a pass or a fail depending on the rule.
The sequence that preserves the evidence
Calibrate first, decide on adjustment second, recalibrate if adjusted. Adjusting first destroys the as-found data, and the as-found data is the only evidence of what the instrument was doing during the interval that just ended — which is exactly what you need if a product decision made three months ago is ever questioned.
A laboratory that adjusts as a matter of routine, without asking, and reports only as-left values has removed that evidence on your behalf. Ask for as-found data explicitly, and ask for it even when no adjustment is made, in which case as-found and as-left are the same and the certificate should say so.
What to ask for, and what to keep
- Ask the laboratory not to adjust without contacting you. The decision belongs to the owner of the measurements the instrument has been making.
- Keep all three records: the as-found calibration, the adjustment if any, and the as-left calibration. Each answers a different question and none substitutes for another.
- An out-of-tolerance as-found result triggers an impact assessment on the measurements made since the previous calibration. That is a nonconforming-work obligation, not an optional courtesy.
- Repeated adjustment at every calibration is a signal, not a service: either the interval is too long or the instrument is not suitable for the tolerance being asked of it.
- Verification without calibration data behind it is an assertion. A sticker saying calibrated with no certificate attached tells you nothing about uncertainty, points, or what pass meant.
Frequently asked questions
- Does calibration adjust the instrument?
- No. Calibration only measures. Adjustment is a separate operation that may follow it, and if performed should be followed by a second (as-left) calibration.
- Is a 'calibration check' the same as a calibration?
- Usually it is a verification against a tolerance without a full uncertainty statement. It has value as an intermediate check but does not replace a calibration with reported uncertainty.
References
- [1]JCGM 200:2012 — International vocabulary of metrology (VIM), 3rd edition
- [2]ISO/IEC 17025:2017 — General requirements for the competence of testing and calibration laboratories
General technical guidance written against the cited sources. It is not regulatory or legal advice and does not replace the applicable standard, guideline or a qualified reviewer's judgement.
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