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Guard band and decision rule calculator

Turn a tolerance and an expanded uncertainty into acceptance limits under ILAC-G8 rules, and see the false-accept and false-reject risks.

Enter the tolerance as the specification limits (for an error tolerance of ±0.5 °C use −0.5 and 0.5, and evaluate the measured error). For a reading tolerance such as 2–8 °C, enter 2 and 8 and evaluate the reading.

Acceptance zone

Guard band w
0.120°C
1 × U
σ = U / k
0.0600°C
standard uncertainty
Accept from
-0.380°C
tolerance -0.5 + w
Accept to
0.380°C
tolerance 0.5 − w
PFA at accept limit
2.28 %
false accept, value on the line
PFR at tolerance limit
97.7 %
false reject, true value on the line
-0.700.72

red: tolerance · green: acceptance zone · blue: measured value ± U

Verdict for the measured value

Non-binary (ILAC-G8)
Conditional pass
Binary statement
Fail
pass only inside the acceptance zone
P(conformance)
95.2 %
true value within tolerance
Measured ± U
0.40 ± 0.12°C

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How the calculation works

  1. 01Guard band w = g × U, where g = 1 is the ILAC-G8 default (w = U) and g = 0 is simple acceptance.
  2. 02Acceptance limits: A_L = T_L + w, A_U = T_U − w.
  3. 03Risk model: measurement error ~ Normal(0, σ) with σ = U / k. Probability of false acceptance for a value on the acceptance limit = 1 − Φ(w/σ).
  4. 04Probability of conformance for a measured value x: Φ((T_U − x)/σ) − Φ((T_L − x)/σ) (JCGM 106 'specific risk').

Limitations

  • The normal error model is the conventional assumption; it is wrong when a single rectangular component dominates.
  • The tool evaluates one value against one tolerance; it does not decide which rule your customer agreed to.

Frequently asked questions

What guard band factor should I use?
ILAC-G8's common choice is w = U (factor 1), giving about 2.3 % probability of false acceptance at the acceptance limit with k = 2. Regulated customers often require it; simple acceptance (factor 0) shares the risk 50/50 at the limit.
What is a conditional pass?
A non-binary statement (ILAC-G8): the measured value is within tolerance but inside the guard band, so the true value may be outside. It is reported as conditional so the customer can decide.
Does guard banding change the measured value?
No. It changes only the conformity statement; the value and its uncertainty are reported unchanged.

Need the reasoning, not just the number?

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